KG-5050 Rack and Pinion.

Applications: Wood Routing Cabinet making Sign Making Furniture Making Pool Stick Making Guitars Wood/Foam Mold Making 3D Photo Carving Electrical Panel cutouts Vinyl Sticker Cutting Engraving Plastic Cutting Light Metal Milling - Click Here for more Cut Capacity/Material: Material Plastic Foam Wood Circuit Board Light Aluminum Brass Advantages with K2 CNC. We use ABBA, THK, or other high quality LM rail guides. Proven Reliability providing less down time. Supreme customer service, pre and post sales. Fully assembled and tested machines. Affordable prices. Made in Anaheim CA. We designed and manufacture in Anaheim CA USA. Available machine designers ready to speak to you. Footprint without motor: Footprint (overall size not including motors): 75" x 64" x 26". (feature many change at any time.) Dimensions with motor: Footprint with the motors 80" x 78" x 26". (feature many change at any time.) Travel or Cutting dimension: Y-50" Y-50" Z-5", 8" or 12" Frame Features: Structure is CNC machined 6061 aluminum and precision extrusions. 6061 Billet Machined Aluminum Standard X and Y Axis uses 20mm ABBA Brand linear rails/blocks (4 Blocks for X and 2 for Y). Read more about ABBA rails click here. Upgrade only X and Y Axis uses 20mm THK Brand linear rails/blocks (4 Blocks for X and 2 for Y). Must be stated in the formal Quote. Z-Axis Top up and down motion (Standard): Linear Hardened Shaft Guides Linear Bearings Blocks (ABBA) with grease inlet. Read more about ABBA rails click here. Precision Rolled Ballscrews .001" Backlash. Resolution .0001" recirculating ball nut with grease inlet. Belt Drive geared down for power and accuracy. 5" Travel Standard. Upgrade only X and Y Axis uses 20mm THK Brand linear rails/blocks. Must be stated in the formal Quote. Now available Colombo and HSD Spindles require upgrades to include additional blocks and longer rails on Y Axis (24") Smooth linear motion vs bearing contact on V shaped steal bars. Custom feed rate is available upon request. Please call us and ask for Kevin. 5" Travel, comes with Rigid Rails and Ballscrew of .001 inch backlash tolerance, Clearance of 5" (Recommended). 8" Travel, comes with Rigid Rails and Ballscrew of .001 inch backlash tolerance, Clearance of 8". 12" Travel, comes with Rigid Rails and Ballscrew of .001 inch backlash tolerance, Clearance of 12". INCHES METRIC DECIMAL mm .00025" .00635mm .00050" .0127mm .001" .0254mm .003" .0762mm .006" .1524mm available X and Y axis (Left, Right, back and forwards motion) X and Y axis are Rack and Pinion Linear Bearings Blocks (ABBA) with grease inlet. Read more about ABBA rails click here. Y axis has dual motors ( Each side has a motor and a gear rack). Tolerance of .006 Repeatability of .006 Rapid Traverse is 800 inches per minute. Feed Rate recommended 150 - 200 inches per minute. Custom feed rate is available upon request. Please call us and ask for Kevin. Gear ratio is 4:1 (belt drive reduction) Rack-n-pinion Gear material is steel. Smooth linear motion vs bearing contact on V shaped steal bars. 3 Axis Linear Motion Rigid Rail System Description: Low Maintenance. Very similar if not the same as most automation system that run 24 hours a day! Accurate Cutting Heavy load capacity Sealed bearing blocks. precision grounded wipers on both ends. High rigidity many contact points Low axis motion noise High durability Low maintenance Smooth linear motion vs bearing contact on V shaped steal bars. Ballscrews: Currently Not available. Pulley/Belt Ratio is 2:1 on Z. Ratio is 16/48 on X and Y Pulley made of Aluminum. Belt has reinforces fiber. Mach 3 Computer Requirements. Window XP or 2000 or Vista Processor (1.00GHz) or greater. Memory 256MB DDR SDRAM at Hard Drive 20GB USB Parallel port on mother board or PCI slot. All background software to be removed from computer. VisualMill - Rhino ArtCam CAD/CAM Software CD, Manual, Hard Key Support from VisualMill Support from Rhino CAM Mach 2 and CAM soft must be on separate computers. No print instructions or manual thru K2 Mach 3 Control Software. Mach 3 CD or download from Mach 3 site. Set Up is from K2 CNC Support from Mach 3 Mach 3 and CAM software must be on separate computers. Basic print instructions or manual thru K2 Mach 3's Manual will be on a CD in PDF format. Mach 3 Will not work with Laptops. K2 machine settings will be provided. Computer REquirements: Window XP or 2000 Processor (1.00GHz) or greater. Memory 256MB DDR SDRAM at Hard Drive 20GB USB Parallel port on mother board or PCI slot. All background software to be removed from computer CAD Rhino CAD ArtCam Pro ArtCam Insignia KCDW Profile Lab To see more click here. Most any CAD software will work CD, Manual, Hard Key Support from VisualMill Support from Rhino CAM Mach 2 and CAM soft must be on separate computers. No print instructions or manual thru K2 CAM Rhino CAM VisualMill ArtCam ArtCam Insignia Profile Lab To see more click here. Any Cam program will work with this machine as long as it postprocessor to G-code or fanuc Home Switches Details: Used for Homing, Zeroing X, Y and Z Accurate. Pre-Wired Requires the purchase of Controller with limit switch option and programming in control software Made of micro switches Spindle Router Mount Details: Rotozip Porter Cable 690LR or 892 router (should fit most routers with 3.5" round body) Porter Cable PC-7518 router 4.20inches in diameter. Bosch - 1617 motor (3.5in diameter) Hitachi (3.27 in diameter). Mount is available Makita (3.22 in diameter). Mount is available HSD spindle Colombo Spindle Spindle Router Mount Details: Porter Cable (690LR or 892 router (should fit most routers with 3.5" round body) Porter Cable PC-7518 Hitachi (3.27 in diameter) - Not sold through K2 Makita (3.22 in diameter) - Not sold through K2 1-3 phase Spindle Details: Quite Longer Lasting .00025 inch runout. 220 V 1 or 3 Phase ER25 Collet Out start with Mach2 or Mach3. K2 Adds more bearing and length to the machine. Rating of HP is confirm and back by maker. The power of an industrial spindle is very noticeable when doing actually cuts vs that of regular routs with same HP rating. 1 year warranty Starts at $3400.00. INCHES METRIC DECIMAL mm .00025" .00635mm .00050" .0127mm .001" .0254mm .003" .0762mm .006" .1524mm Table Top Details: Aluminum Table top custom extruded with T-slots for 1/4-20 slots 0.500 inch thick. 6061 aluminum Every 3 inches. (feature many change at any time.) Servo Controller Details: 4 Servo Motors with feedback encoders. Geckodrive G320 servo controller Wired for Step/Dir signals from Printer/Parallel Port Fully enclosed control box and prewired for Parallel Interface 110 (std.) or 220 (request) watts power supply. 24VDC unregulated (~30V) 8 Amps. 5 watt power input wire from 1 computer USB port. Enable button Power Cord Fuse No - Router E-Stop or remote off switch. Mach 2 Controller software CD with purchase or download demo from Mach 2 site. Mach 2 Set Up is from K2 CNC with purchase Support is from Mach 2 via email Parallel Printer Cable for controls (Currently No USB) USB for additional 5W Power Only International Power Cord for 220 VAC (Please request) 4 Servo Motors with feedback 1000 line US made encoders. Z uses 305 oz/in. 60W, 24VDC, 2800 max RPM, 3.5A, Close loop. X uses 350 oz/in. 120W, 24VDC, 3000 max RPM, 8.5 A, Close loop. Y bottom 98 movement uses (2) 350 oz/in. One per side of the frame in tandem. 120W, 24VDC, 3000 max RPM, 8.5 A, Close loop. Geckodrive Servo Controller. Wired for Step/Dir signals from Printer Port. Uses CAT 5 Plugs for encoders. Fully enclosed control box and pre-wired for Parallel Interface. Support is from Mach 2 via email or by phone. Mach 2/3 has a maximum of 4 axis control. Servo Motors: X and Y Axis 2 Servo Motors DC for Y 1 Servo Motors for X axis Strength - 305 oz/in torque Stronger than typical Steppers US Brand encoder All K2 Servos are Close Loop (FeedBack to the controller) 1000 count per revolution. Servo Motors: Z Axis 1 Servo Motor DC Z axis Strength - 305 oz/in torque (NEW) Stronger than typical Steppers US Brand encoder All K2 Servos are Close Loop (FeedBack to the controller) 1000 count per revolution. Cable Carriers on X and Y Axis: Black allowance for motor wires, limit switches and encoder wires. Keeps the wire looking clean and out of the way. Location of X and Y axis only. Easy access and installation of additional power wire and other wires. There is a break in the plastic. Ask a rep for details. Vacuum Hold Down 200 to 370 CFM. 5 to 15 HP Available with table or without. 1 to 3 phase power requirements. 230 - 340V. Table Frame Legs: Welded steel (3 x 3 and 2x2 square tubing) Specs may vary. Painted black. Adjustments on feet Dust Hood: Collects dust and small chips. Fits 2.25" diameter hose. Vacuum and Hoses are NOT included Collects approximately 80% of cut debris Support includes: Email (Unlimited) Phone (Limited to set up and assembly of machine and controller) Phone (basic operation of the machine. Not to include CAM programming) Controller support (Email from Mach3) CAD/CAM Support (Email, Phone, Fax from Appropriate vender) On site support is available at an additional charge. Shipping and Handling: Requires Palette Delivery Typical Company: UPS (United Parcel Services) Residential or Business. Delivery to the door. Palette is made of 1/2 thick ply wood and 2x4. $35 more for residence delivery Will need more than one person to carry from truck. Total weight approximate 190 LBS. May vary depends on options. Shipping outside the US may need to have a different carrier and method. International Shipping is available Assembly: Machine is set up estimated time of 1- 3 hours. Warranty: 12 Month on all parts that are defective This does not cover dust, water, or user damage Returns: 15 days to return machine. Motors and controller can be used but not damaged. 100% Money Back on machine, motors, and controller less shipping and handling. Customer pays to return ship. On a turn-key machine these are the options that you may need as items to make your first cut. These items are available from K2 but do not come standard. Computer Vacuum Table - A vise or Fixture to hold part - Your Cutting Program - Not available thru K2 Cutting Tool (End Mill or Drill Bit) -

Servo Controller - 5050 Rack:	Please Select...*Controller with (4) Servos, (3) home switches, and cable carries (+$2,650.00)
Z Axis:	Please Select...5" Rigid Linear Rails w/Hi-Tolerance Ball Screws (.001 in backlash tolerance) (+$450.00) 8" Rigid Linear Rails w/ Hi-Tolerance Ball Screws (.001 in backlash tolerance) (+$995.00) 12"Rigid Linear Rails w/ Hi-Tolerance Ball Screws (.001 in backlash tolerance) (+$1,395.00)
Spindle Router Choices:	Please Select...Porter Cable 892 - 2.25 HP (Recomended) (+$220.00) Porter Cable 7518 - 3.25 HP (+$340.00) Hitachi M12VC - 2.25 HP - Low Noise (+$165.00) Makita RF1101 - 2.25 HP - Light Weight (+$190.00) Boach 1617EVS - 2.25 HP (+$240.00) 3 HP 18,000 max RPM, Columbo Spindle, 4 more bearing blocks. (+$3,495.00) 3 HP 24,000 max RPM, Columbo Spindle 24,000 max RPM, 4 more bearing blocks. (+$3,700.00) 2.2 HP, 18,000 max RPM, HSD Spindle, 4 more bearing blocks. (+$3,350.00) 4 HP, 18,000 max RPM, HSD Spindle, 4 more bearing blocks. (+$3,700.00) HSD Tool change spindle ISO 30 used manually only. NOT ATC by software. (+$8,645.00) None
Router Mounts (3925 and smaller):	Please Select...PC 690-892 (3.5inches) router motor #8902 (+$45.95) PC 7518 (4.2 inches) router motor #75182 (+$45.95) Hitachi (3.27inches) (+$45.95) Makita (3.22 inches) (+$45.95) Bosch (3.5inches) (+$45.95) Custom - Price is $150 plus - please call (+$150.00) None
Table Top:	Please Select...Aluminum T-Slotted (.750" thick) (+$1,368.00) 4' x 4' Vacuum table, made of MDF, 2 On/Off valves. No Vacuum pump. (+$650.00) None, I will make my own table.
Software_CAD (designing & drawing):	Please Select...Rhino CAD (+$700.00) Rhino CAD and CAM (+$1,700.00) VisualMill 6.0 (+$1,000.00) Vectric - VcarvePro *pick "None" on CAM** (+$599.00) Vectric - Cut2D *pick "None" on CAM** (+$149.00) Vectric - Cut3D *pick "None" on CAM** (+$299.00) Vectric - PhotoVacrve *pick "None" on CAM** (+$149.00) Vectric - Aspire *pick "None" on CAM** (+$1,999.00) Alibre - Have a rep call me. (+$1,200.00) Enroute - Have a rep call me. *pick "None" on CAM** (+$2,500.00) MasterCam - (CAD & CAM). 2D Have a rep call me. *pick "None" on CAM** (+$5,500.00) MasterCam - (CAD & CAM). 3D Have a rep call me. *pick "None" on CAM** (+$8,500.00) Art Cam - (CAD & CAM). Have a rep call me. *pick "None" on CAM** (+$7,500.00) None I currently have a CAD Software.
Software CAM (Tool paths control) - G-Code Generator:	Please Select...Rhino CAM (+$895.00) VisualMill Basic 6.0 (+$895.00) None - I already have ownership of a CAM software. None - I've selected a software that provides both CAD/CAM.
Software_Control (Controls the Machine):	Please Select...Mach 3 (includes set up, settings, and basis limited intro from K2) (+$199.00) Mach 3 profile only on CD - I own a full licensed version of Mach 3. (+$10.00) None
Table Frame "Legs":	Please Select...Have K2 Provide drawings and demensions. *Table Frame Welded Steel Legs. (+$975.00)
Dust Hood:	Please Select...Dust Hood for PC690, PC892, Bosch, Makita, Hitachi - No Vacuum or hoses (+$85.00) Dust Hood for Colombo or HSD (+$300.00) None
VacuumHoldDown:	Please Select...SAH 505, 11 KW, 370 cfm, filter, releif valve, plumping of 3" & 2" pipes with on/off valve. Comes with shipping (+$6,295.00) SAH 355, 7.5 KW, 240 cfm, filter, releif valve, plumping of 3" & 2" pipes with on/off valve. Comes with shipping (+$5,895.00) SAH 275, 4.0 KW, 220 cfm, filter, releif valve, plumping of 3" & 2" pipes with on/off valve. Comes with shipping (+$5,495.00) No vacuum, just Vacuum hold down G-code matrix for MDF and item list for with plumping. (+$100.00) None
VectorArt3D:	Please Select...NONE 001VA3D-STARTER (+$95.00) 006VA3d-SYM-ICON1 (+$295.00) 002VA3D-ANIMAL1 (+$490.00) 99VA3D-3DBUNBLE (+$735.00)
Shipping & Handling:	Please Select...Customer Picks Up and Pays for shipping (Charge Packaging - Wood Pallet) (+$125.00) Southern California - (Add $355 for welded legs) Price is an estiamted only. UPS-SCS confirmation # needed. (+$495.00) USA - (Add $355 for welded legs) Price is an estiamted only. UPS-SCS confirmation # needed. (+$795.00) Canada. (Add $355 for welded legs) Price is an estiamted only. UPS-SCS confirmation # needed. (+$995.00) International (Add $355 for welded legs) Price is an estiamted only. UPS-SCS confirmation # needed. (+$1,800.00)
Running Specials:	Please Select...Ask a K2 Rep. -2% off order less shipping and tax if paid by check or cash. All of 2010. 3% OFF any machine purchase over $5,000. Must mention AD. Good Until 8/15/10 5% OFF any machine purchase over $15,000. Must mention AD. Good Until 8/15/10
Acknowledgement:	Please Select...Prices and Specifications may change at any time. Quotes from K2 required to finalize sale.